Tribology is related to:

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BHEL Engineer Trainee Mechanical 24 Aug 2023 Official Paper
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  1. Cavitation
  2. Steam production in boiler
  3. friction, lubrication and wear
  4. Welded and riveted joints

Answer (Detailed Solution Below)

Option 3 : friction, lubrication and wear
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Explanation:

Tribology:

  • Tribology is a multidisciplinary field that studies the principles of friction, lubrication, and wear of interacting surfaces in relative motion. It is an essential aspect of engineering that impacts the efficiency, reliability, and longevity of machinery and mechanical systems.
  • Tribology encompasses three main phenomena: friction, lubrication, and wear. Each of these has significant implications for the performance and maintenance of mechanical systems.

Friction:

  • Friction is the resistance to motion that occurs when two surfaces slide against each other. It is a critical factor in mechanical design because it affects the energy efficiency of machines. While friction can be beneficial in certain contexts (e.g., providing traction for vehicles), it often leads to energy losses and wear in mechanical systems.

There are two primary types of friction:

  • Static Friction: The resistance to the initiation of motion between two stationary surfaces.
  • Kinetic Friction: The resistance encountered when two surfaces are already in relative motion.

Reducing friction through proper material selection and surface treatments can significantly enhance the performance and durability of mechanical components.

Lubrication:

Lubrication is the application of a substance (lubricant) between two surfaces to reduce friction and wear. Lubricants can be liquids, solids, or gases, and they create a thin film that separates the interacting surfaces, minimizing direct contact and, consequently, friction and wear.

There are different types of lubrication:

  • Hydrodynamic Lubrication: A thick film of lubricant completely separates the surfaces, preventing direct contact. This type is common in fluid film bearings.
  • Boundary Lubrication: A thin film of lubricant exists, and surface asperities may come into contact. This type is typical in conditions where full fluid film lubrication cannot be maintained.
  • Mixed Lubrication: A combination of hydrodynamic and boundary lubrication.
  • Solid Lubrication: Solid materials (e.g., graphite, molybdenum disulfide) are used as lubricants, especially in high-temperature or vacuum environments.

Effective lubrication is crucial for reducing wear, preventing overheating, and extending the lifespan of mechanical components.

Wear:

Wear is the progressive loss of material from the surface of a solid body due to mechanical action. It is a significant concern in tribology because it affects the reliability and longevity of mechanical systems. Different types of wear mechanisms include:

  • Abrasive Wear: Material removal due to hard particles or asperities sliding over a surface.
  • Adhesive Wear: Material transfer between surfaces due to strong adhesion forces at the contact points.
  • Fatigue Wear: Material removal due to cyclic loading and unloading, leading to crack initiation and propagation.
  • Corrosive Wear: Material removal due to chemical or electrochemical reactions.

Understanding wear mechanisms and implementing appropriate countermeasures (e.g., surface treatments, material selection) are essential for enhancing the durability and performance of mechanical systems.

Importance of Tribology:

Tribology plays a vital role in various industries, including automotive, aerospace, manufacturing, and energy. Its importance can be summarized as follows:

  • Energy Efficiency: Reducing friction losses improves the energy efficiency of machines and systems, leading to cost savings and reduced environmental impact.
  • Reliability and Performance: Proper lubrication and wear management enhance the reliability and performance of mechanical components, reducing downtime and maintenance costs.
  • Longevity: Minimizing wear extends the lifespan of machinery, leading to longer service intervals and lower replacement costs.
  • Safety: Effective tribological practices ensure the safe operation of critical mechanical systems, preventing accidents and failures.
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